Find ISL Products Online at 
DC Motor & Gear Motor Assemblies
ISL provides comprehensive value-added engineering for DC motor and gear motor assemblies, delivering turn-key sub-assemblies ready for immediate integration. By managing everything from custom armatures to mechanical brackets and connectors, ISL streamlines your production process and reduces overall manufacturing costs.
Component Benefits
Choosing an ISL motor assembly provides a significant "Value-Added" advantage, moving your project from component sourcing to full-scale system integration.
- Reduced Assembly Time: Pre-assembled units eliminate manual labor at your facility.
- Single-Source Accountability: Simplifies your supply chain by consolidating motor, gearhead, and mechanical parts into one SKU.
- Optimized Mechanical Fit: Custom brackets and shafts ensure the motor fits perfectly within your existing chassis.
- Enhanced Reliability: All sub-assemblies undergo rigorous performance and continuity testing before shipping.
- Cost-Effective Scalability: Our production capabilities support both small-batch specialized runs and high-volume OEM manufacturing.
Component Applications
ISL turn-key assemblies are used by OEMs across a diverse range of industries:
- Medical Robotics: Surgical tool actuators and automated patient positioning.
- Industrial Automation: Conveyor drive systems and automated sorting sub-assemblies.
- Commercial Appliances: High-duty cycle motors for commercial food prep and dispensing.
- Automotive Tech: Power seat, window, and tailgate sub-assemblies.
- Office Automation: Precision motors for large-format printers and document handling.
Component Parameters
- Motor Diameter: Micro (8mm) to Large Industrial (60mm+)
- Operating Voltage: 3VDC to 48VDC
- Feedback Options: Integrated Optical or Hall-Effect Encoders
- Termination: Custom Wire Leads, Molex/JST Connectors, or PCB Pins
- Gearbox Type: Planetary, Spur, Worm, or Parallel Shaft
- Environmental Protection: Optional IP-rated sealing and protective covers
Customized OEM DC Motor Assemblies
ISL Products takes value-added engineering and manufacturing to the next level with our DC motor and DC gear motor assemblies and sub-assemblies. We work with your product development and engineering team to help design and manufacture a complete turn-key dc motor/gear motor solution that meets your exact specifications.
Our dc micro motor and gear motor assemblies are an excellent option for all OEM’s, both large and small, associated with any industry. Our manufacturing capabilities allow us to manufacture and assemble all of the additional mechanical aspects of the dc micro motor assembly. First, we define the overall motor or gear motor performance specifications. Next, we will review any additional mechanical components that needs to be incorporated into the final assembly. Then our engineering and production team will collaborate and present you with a final assembly ready to be integrated into your application.
From simply adding lead wires and connectors to custom armatures and brackets, ISL has the expertise to deliver the optimal custom design solution. Our OEM motor assemblies will make your overall production process more efficient and cost-effective.
A Custom Micro DC Motor
ISL Products can manufacture the ideal electric motor assembly for your application. We have made complete miniature dc motor assemblies for a variety of industries, ranging from office automation to security. We design a custom assembly to seamlessly integrate into your application, reducing assembly time and labor on your end.
Our OEM value-added electromechanical motor assemblies are designed with input from your team. We take all of your specs into consideration. Some of the important parameters we will design around include:
- nominal voltage
- operating voltage
- output power / maximum power
- stall torque
- no load maximum speed
- continuous torque
- operating current draw
- motor speed under load
- motor diameter
- shaft diameter
- stall current
- Efficiency
Our wide range of micro motor assemblies can be designed around either a brushless dc motor or brushed dc motor, depending on the application’s operating conditions. A brushless motor (BLDC motor) would be best served for longer life requirements. Brush motors are better suited for lower cost applications that don’t have strict usage life requirements.
ISL Products is the best option for an all-in-one custom motor assembly solution. We have over 40 years of providing quality craftsmanship and exceptional customer experience. As a reminder, we focus on dc motors only, we don’t typically get involved with projects that require AC motors. To get started on a discussion with one of our engineers, just submit your application requirements here or reach out to us via our contact form.
