Electronic Ballasts For UV-C Germicidal Lamps

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Custom Designs Are Available

We welcome all requests for custom ballast designs. Over the years we have provided many of the leading UV-C germicidal technology equipment manufacturers with a variety of custom ballast solutions ranging from unique housings to proprietary ballast functionalities.

Custom Housings and Enclosures

The most popular customization our customers request are custom ballast housings or cases. This allows for a unique fit and function in their device. The biggest benefit of a custom case is that we can provide you with almost any mounting configuration, as well as integrate the connector into the body of the case. This is especially beneficial if a customer is going to use a proprietary lamp or lamp socket connector. The specialty designed housing will only mate with the customers proprietary germicidal light bulbs, ensuring that end users will only use approved repair parts.

Functionality and Electronics

Some applications require more than just an on/off operation. In most UV-C applications the ballast is the primary electronic device, the brains of the whole operation. Therefore, it must be able to provide all of the functionalities required to operate the product as intended. We can design our ballasts to operate single or multiple gas discharge lamps.

The most common upgrade request is for feedback from the ballast. This comes in many different forms, such as adding an LED indicator that shows the status of the ballast or lamp. It’s a simple concept, if the lamp is operating properly, the feedback electrical circuit is closed, illuminating the LED. If the lamp fails, the LED will shut off. This provide a quick indication of the units operating condition and status.

Another unique customization that we do regularly to the electronics is implementing a relay on the input voltage circuit. This allows an outside software or control system to turn ballasts on and off individually. This works in a large system that uses multiple ballasts, like industrial HVAC units.

Custom Wire Harnesses and Connectors

For remote mounting situations where the ballast and lamp are not directly connected to each other, a custom wire harness connector may be needed. This is an alternative to a custom housing. We can design the wire harness with connector that fit proprietary lamp bases. Again, this prevents end users from using alternative parts in the system, ensuring proper functionality of the system.

When our customers are looking to set their device or application apart from the competition they choose ISL Products’ UV-C Lamp ballasts.

Case Studies

Starting Types for our Germicidal Ballasts:

Ballasts can be designed with a few different lamp start types to ensure the optimal performance for the uvc bulb type being used.

• Instant Start Ballasts: High voltage is applied directly to the electrodes with no heating. This sparks the lamp immediately and the heating of the electrodes is done by the electrical arc within the lamp. This mechanism is the cheapest but also the hardest on the life of the electrodes in the lamp.
• Rapid Start Ballasts: Current is applied to the electrodes at the same time as the high voltage. The current heats the electrode but since there isn’t time between the two mechanisms, the electrodes can spark before they are heated sufficiently. This start is an “in-between” for the other two staring mechanisms. It is more cost efficient than the programmed start and not as hard on the electrodes as the instant start. This is the most common start type.
• Programmed Start Ballasts: A voltage is applied to the electrode that is too low to start the lamp but preheats the electrodes. After a set amount of time has elapsed, the high sparking voltage is applied. These two steps are pre-programmed into the ballast by the manufacturer based on the components of the ballasts circuitry. This can delay the starting of the lamp by a few seconds but it greatly improves lamp life, especially in applications where there are multiple lamp starts per day.

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We offer both standard designs as well as new customized designs to meet your requirements. We never charge NRE on new designs and our pricing is structured to be very competitive with off-the-shelf options. Just let us know your requirements by entering them here . We offer direct equivalents to many of the standard designs within the industry, with added benefits.

How Do UVC Ballasts Function in Disinfection Systems?

A UVC germicidal ballast helps to regulate the flow of current to the uv-c lamps, providing sufficient voltage to power it. Without a ballast, a mercury based lamp connected directly to a power source will quickly draw high voltage and current, which would result in the lamp becoming overheated and ultimately being destroyed. The function of the ballast is to supply a high voltage for a short period of time so that an arc is formed between two electrodes. Once an arc is formed, the ballast quickly reduces the voltage and draws enough current from the source to produce a steady light output. Our ballasts can operate with either AC or DC input voltage, which it can then transform to between a couple hundred, to a couple of thousand-volts of high output current to light a lamp. Once an ultraviolet lamp is illuminated the ballast regulates the current whilst still having enough potential difference between the diodes to sustain the arc. The cost of ballast depends on the size of the lamp and the power frequency.

UV-C Ballast Selection Tips

UVC Germicidal Spectrum

UV-C light is the most potentially dangerous form of UV light and has the shortest UV wavelength (between 200-280 nm). The emitted radiation destroys the DNA of microorganisms, preventing reproduction and causing cell death. They are used commercially for applications such as water purification, surface disinfection and sterilization. When used for disinfection it prolongs shelf life, preserves nutritional value and eliminates health hazards. Germicidal ultraviolet lights are supplied in the form of mercury based tubes or more recently, as LEDs.

Though ultraviolet bulbs and germicidal bulbs look similar to a fluorescent lamp, they are very different, hence the requirement of special ballast. Click to learn more about UVC ballast basics!